What hobby could be safer than gardening? Especially if that garden is
indoors? You may be hard pressed to think of a hobby with less risk of personal injury.
However there is a risk that might not seem too plausible. That risk is fire. It doesn't
happen often but it can happen.
We have seen only one fully involved fire, where the fire department was
required and the dwelling was pretty much destroyed. However we have seen literally dozens
of "close-calls" where fire didn't actually start but there was lots of
electrical arcing, smoke and noxious fumes. We have heard a few reports of a fire breaking
out but was discovered quickly and extinguished before any major damage was done. Scary
stuff indeed.
The cause of all these incidents was basically the same. Poor electrical
connections where high draw electrical devices plug in (mainly grow lights and
"window-shaker" air conditioning units).
What seems to happen in most cases is that the plug isn't plugged all the
way into the receptacle. This lets moist air get to and start to corrode the contacts of
the plug. Eventually the corrosion can lead to an arc when the device turns on and there
is a sudden draw of electricity. This arc causes even more corrosion as well as lots of
heat. In some instances the arcing can cause enough heat to start melting the plastic plug
and/or socket. Once the plastic starts to melt there starts a kind of chain reaction where
the melting plastic creates more arcing, building intense heat which melts more
plastic.....etc. if you are lucky the circuit breaker will trip and there will be no
further problem. Once in a while the arcing will not draw enough current to trip the
breaker and things can get intense sometimes causing a fire.
In grow rooms the air is frequently very humid and can speed the corrosion
of the plugs/receptacles. I have seen cases where light ballasts are positioned in a
garden where nutrient solution actually splashes onto the ballasts and their plugs. This
is doubly problematic as nutrient solutions are salty which speeds up the corrosion
process. The pictures below are from our "Hall of Flame". They show what can
happen when plugs are left partially out of the sockets. Click on the pictures to enlarge
them.

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The photo on the left shows the charred remains of the
connection of a output socket and plug of a 400 watt high pressure sodium ballast. The
owner was home and smelled the smoke. The unit was unplugged in time. Some of the lighting
companies like Sunlight Supply have addressed this issue and now have sockets and plugs
with tabs that positively lock the two together thus sealing and protecting the
connections.
The photo on the right shows timers that have started to arc. One had a
1000 watt HPS grow light plugged in. The second times had a room air conditioner plugged
in.
Fact is that virtually any electrical connection can corrode and arc. This
is particularly true with equipment that draws heavy current loads. It is also fact that
plugs have a way of working their way partially out of their sockets. Vigilance must be
maintained and you should frequently inspect your connections, making sure that they are
snug and corrosion free. Things to look for are very dirty or discolored connections. I
have also noticed that frequently the plastic of the plug begins to swell and get slightly
melted looking around the metal contacts. If you see anything that doesn't look
right - get it fixed - now!! Be Safe!!! |